Fonon Corporation advances construction industry with innovative 3D metal printing technology


Fonon Corporation, a multi-market holding company and leader in advanced laser material processing systems, is making significant strides in the construction industry with its Bulk-To-Shape (BTS) additive manufacturing/3D metal printing technology. This technology is currently in development and aims to revolutionize how construction professionals produce parts and tools directly on-site.

Transforming Construction with BTS Technology

Fonon’s BTS technology is designed to enhance efficiency and sustainability within the construction sector by allowing for the local production of parts and tools. This capability is expected to significantly reduce downtime associated with waiting for replacement parts, thereby increasing overall productivity on construction sites.

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The BTS systems integrate conventional laser additive manufacturing with original metal powder production, enabling the recycling of obsolete parts or raw materials into fully functional components. This process not only streamlines manufacturing but also promotes a circular economy within the construction industry.

Benefits of Additive Manufacturing in Construction

Additive manufacturing, known for its application in industries such as aerospace, automotive, and healthcare, offers several advantages over traditional manufacturing methods. These include the ability to fabricate complex geometries without part-specific tooling and significantly reduce material waste. Fonon’s technology will enable construction professionals to leverage these benefits, allowing for the quick production of complex parts and tools needed in various construction applications.

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When fully actualized, Fonon’s BTS system will be capable of creating high-quality, production-ready parts and prototypes directly from digital models using a layered, digitally-driven process. This innovative approach not only speeds up the procurement of essential components but also supports a more sustainable supply chain by reducing the carbon footprint associated with traditional manufacturing.

Sustainable and Efficient Manufacturing Solutions

Fonon’s commitment to innovation is supported by a portfolio of patents, licenses, and proprietary metal processing intellectual property. The BTS technology represents a pivotal development in 3D metal printing, designed specifically to meet the rigorous demands of industrial and manufacturing applications in the construction sector.

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This technology promises to transform physical inventories into digital inventories, where new components are produced on-demand, optimizing existing part designs for enhanced performance and reliability while minimizing material waste.

The introduction of Fonon Corporation’s BTS additive manufacturing technology could significantly alter the landscape of the construction industry by introducing more agile, cost-effective, and environmentally friendly manufacturing solutions. It exemplifies how technological innovation can drive industry evolution, particularly in fields characterized by high material use and waste.

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